彩钢板深受人们的喜爱,但在使用期间也会有不少质量问题出现,下面
济南彩钢厂家就讲讲常见的十个现象吧。
The color steel plate is deeply loved by people, but there will be many quality problems during its use. Now, Jinan color steel manufacturer will talk about ten common phenomena.
1:彩钢板产品的浪边或中松鼓现象:主要是基板的质量问题。基板的前体是轧制的,由于厚度不均匀,波边现象较多,其他设备问题较少,这是实际原因,如果基板不是波边涂漆波边,一般是:纠正或其他设备运行异常。
1: Wave edge or middle loose drum of color steel plate products: it is mainly the quality problem of the base plate. The precursor of the base plate is rolled. Due to the uneven thickness, there are many wavy edges and few other equipment problems. This is the actual reason. If the base plate is not painted with wavy edges, it is generally: correct or other equipment operates abnormally.
2:线条:彩钢板产品出来后,面漆或背漆漏漆,在业内称为线条。一般来说,每个制造商都难以避免这样的问题。油漆中有杂质、设备原因和基板因素。
2: Line: After the color steel plate product comes out, the top paint or back paint leaks, which is called line in the industry. Generally speaking, every manufacturer can hardly avoid such problems. There are impurities, equipment reasons and substrate factors in the paint.
3.彩钢板产品的褶皱:当设备没有问题时,基材的原始存在通常占很大比例。热浸镀锌钢板的褶皱主要是由于镀锌生产线的技术和设备故障造成的。一般来说,了解镀锌工艺的朋友解决这个问题并不难。
3. Folds of color steel plate products: when there is no problem with the equipment, the original presence of the base material usually accounts for a large proportion. The wrinkle of hot-dip galvanized steel sheet is mainly caused by the technical and equipment failure of the galvanizing production line. Generally speaking, it is not difficult for those who know the galvanizing process to solve this problem.
4:从钢卷外观判断质量:一般外观要求整齐,钢卷两侧无毛刺,锯齿边,两侧间隙明显,这少是要求,但很难判断生产中遇到的各种问题。
4: Judging the quality from the appearance of the steel coil: generally, the appearance is required to be neat, with no burrs and serrated edges on both sides of the steel coil, and obvious gaps on both sides. This is at least a requirement, but it is difficult to judge various problems encountered in production.
5:孔,漏涂层:由于基板质量缺陷,如果基板有严重的边缘损伤和间隙,基板有孔,油漆人员将根据行业规范的操作要求打开油漆设备跳过,不可避免地存在漏涂层现象。
5: Holes and coating leakage: due to the quality defects of the substrate, if the substrate has serious edge damage and gaps, and the substrate has holes, the paint personnel will open the paint equipment to skip according to the operation requirements of the industry specifications, which inevitably leads to coating leakage.
6:瓦痕油漆剥落:生产单元应检测压力尺寸,设备运行系统是否正常良好,轴承是否工作良好,各组钢辊压制动作是否一致,实际干扰问题。由于压制轮的锐度,新型压机设备容易造成彩钢板漆的干膜划痕,建议客户注意这类问题。
6: Tile mark paint peeling: the production unit shall detect the pressure size, whether the equipment operation system is normal and good, whether the bearing works well, whether the pressing actions of each group of steel rollers are consistent, and the actual interference problems. Due to the sharpness of the pressing wheel, the new press equipment is easy to cause the dry film scratch of the color steel plate paint. It is recommended that the customer pay attention to such problems.
7:油漆质量:油漆质量是产品质量的关键,油漆耐候性、灵活性、漆膜硬度与产品检验结果成正比,说明油漆质量合格,如:冲击、耐擦拭、T弯曲可以反映油漆的实际质量问题,在工艺范围内的操作有一个不达标的须立即查明存在的原因进行实质性的工作调整。
7: Paint quality: paint quality is the key to product quality. The weatherability, flexibility and film hardness of the paint are in direct proportion to the product inspection results, indicating that the paint quality is qualified. For example, impact, wipe resistance and T bending can reflect the actual quality problems of the paint. If any operation within the process scope fails to meet the standard, it is necessary to immediately find out the existing reasons for substantive work adjustment.
8:色差:油漆质量是一部分,生产工艺也存在实际问题,基板类型也占一定比例,镀锌钢板、镀铝锌钢板、同一工艺和原材料生产彩色钢板会出现不同的色差,与基板类型有很大关系。因此建议用户在生产中注意这类问题。
8: Color difference: paint quality is a part of the production process, but there are also practical problems. The type of base plate also accounts for a certain proportion. Different color differences may occur in galvanized steel plate, aluminized zinc steel plate, and color steel plate produced by the same process and raw materials, which is closely related to the type of base plate. Therefore, users are advised to pay attention to such problems in production.
9:锌颗粒:由于质量缺陷造成的原始问题,彩钢板基板一般不适合计算机生产,质检人员有权决定是否生产。
9: Zinc particles: due to the original problems caused by quality defects, the color steel plate substrate is generally not suitable for computer production, and the quality inspector has the right to decide whether to produce.
10:起泡:彩钢板基板与芯材发生化学反应。
10: Blistering: chemical reaction occurs between color steel plate substrate and core material.
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